Manufacturing Construction

DESIGN-BUILD SOLUTIONS FOR SUCCESSFUL MANUFACTURING FACILITY CONSTRUCTION

As one of the nation’s largest design-build general contractors, ARCO National Construction is expertly qualified to address the complexities of manufacturing construction projects and can provide the best, most cost-effective solutions for clients’ manufacturing facility needs. From concept to completion, ARCO is dedicated to understanding clients’ businesses and delivering a facility that operates efficiently and supports its unique operations.

ARCO’s proven design-build approach combines quality of design and construction, management of expense, and adherence to schedule into a single point of responsibility. We offer preliminary design at no cost to our customers to remove the risk of substantial upfront costs. From high hazard chemicals and pharmaceuticals to pulp and paper and aerospace and automotive components, ARCO is expertly capable of addressing the needs of our manufacturing clients.

SUPERIOR INDUSTRY EXPERTISE
  • Aerospace Component
  • Automotive Component
  • Consumer Products
  • Packaging
  • Electrical
  • Cosmetics
  • Plastics
  • Pulp & Paper
  • Chemical

EXPERTISE FROM A LEADING MANUFACTURING FACILITY CONTRACTOR

Backed by decades of experience and millions of square feet in manufacturing construction projects built, ARCO National Construction’s superior industry expertise has established us as a trusted partner for developers and end-users on manufacturing facilities nationwide.

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PROJECTS
constructed for manufacturing clientele
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MILLION
square feet of space constructed for manufacturing clientele

FEATURED PROJECTS

Scannell Properties  |  Plant Prefab

252,000 SF Manufacturing Facility

NorthPoint Development  |  General Motors

842,941 SF Automotive Component Manufacturing & Distribution Facility

Scannell Properties  |  BAE Systems

333,750 SF Aerospace Component Manufacturing Facility

DHL  |  Graphic Packaging International

479,778 SF SQF Certified Manufacturing Facility

Klein Tools

186,692 SF Manufacturing Facility

Stonemont Financial Group  |  MJB Wood

499,600 SF Build-to-Suit Production & Distribution Facility

Elopak

297,440 SF Carton Packaging & Filling Equipment Manufacturing Facility

Block Real Estate Group  |  Faith Technologies

438,000 SF Manufacturing Facility

READY TO EXPERIENCE A BETTER WAY TO BUILD?

INDUSTRY NEWS

TRENDS SHAPING THE FUTURE OF MANUFACTURING CONSTRUCTION

The manufacturing and light industrial sectors are undergoing significant transformations driven by technological advancements, changing market dynamics, and new regulatory incentives. As businesses strive to stay competitive, several key trends are emerging that are redefining the design and construction of modern facilities.

View the article to learn more about trends impacting the future of manufacturing facility construction.

Stonemont Financial Group recently partnered with ARCO National Construction to complete a 499,600 SF build-to-suit manufacturing and distribution facility for our client MJB Wood Company. ARCO set aside two full days to walk the existing facilities in order to evaluate the challenges that the MJB Wood team were facing and how to rectify those within the new facility. This extra effort in the upfront, combined with their internal design capabilities, resulted in an efficient overall design that met MJB Wood’s goals.
- Josh Wheeler, Stonemont Financial Group

MANUFACTURING FACILITY DESIGN & CONSTRUCTION CONSIDERATIONS

Because manufacturing projects are notoriously complex, manufacturing contractors must be expertly qualified in the industry to ensure success. Utilizing a tried and true design-build approach, ARCO simplifies the complexities of manufacturing construction projects while developing the very best overall solution.

From large site developments to existing facility renovations and expansions, ARCO challenges the status quo throughout the design and construction processes to achieve the best outcome for clients and their businesses.

MANUFACTURING DESIGN & CONSTRUCTION

SITE SELECTION

Choosing the proper site for a manufacturing facility is crucial to its overall success. Ideally, the location supports logistics, access to transportation networks, and proximity to suppliers and markets. Additionally, when it comes to site design, there are several rules of thumb regarding items like car parking per square foot, truck parking per square foot, docks per square foot, and more. There are also standard dimensions for dock aprons, truck drive, truck parking, car parking, and drive aisles. Partnering with an experienced manufacturing contractor will ensure that a manufacturing facility’s site is designed to utilize the space in the most efficient and functional way possible.

ARCO’s site feasibility services empower clients to select the very best site for their facility. By providing site-specific cost information prior to construction, ARCO helps clients make decisions with full knowledge of their impact on cost and schedule.

MANUFACTURING DESIGN & CONSTRUCTION

STRUCTURAL DESIGN

Ensuring the proper load-bearing capacity and that the structure of a manufacturing facility is designed to accommodate the unique operations of the user is crucial. The facility should be designed to handle the load of equipment, materials, and personnel. This includes considering dynamic loads from machinery and static loads from storage.

Additionally, the design should include a robust foundation that is suitable for the soil conditions and weight of the facility. Foundation options include slab-on-grade, pile foundations, or mat foundations, depending on specific load requirements.

MANUFACTURING DESIGN & CONSTRUCTION

UTILITY INFRASTRUCTURE

Manufacturing facilities often require more robust utility infrastructure to accommodate their complex operations. An advanced MEP (Mechanical, Electrical, and Plumbing) design is essential, including increased electrical capacity to support heavy machinery and equipment. Plumbing systems must be designed to handle significant water supply demands, efficient drainage, and effective waste management. For some facilities, this includes provisions for specialized needs such as high-pressure water systems or chemical disposal. HVAC systems are crucial in maintaining optimal working conditions and air quality, ensuring a safe and comfortable environment for employees. Additionally, the design should account for future upgrades to accommodate changing operations and evolving needs.

MANUFACTURING DESIGN & CONSTRUCTION

OVERALL FLEXIBILITY

Designing a manufacturing facility with flexibility involves several strategies and considerations to ensure that the space can adapt to changing needs and technologies. Scalable infrastructure is key, including features such as expandable floor plans and flexible utility systems, which can facilitate future capacity increases and expansions. Expandable floor plans not only account for potential future growth but also include provisions for additional space or structural reinforcements that can be developed later. Utility systems should be designed to be easily upgraded or modified, with features like extra conduit space or flexible ductwork to enhance adaptability. Additionally, incorporating plans for technological advancements and environmental considerations is crucial. Infrastructure should be designed with the capability to integrate new technologies, potentially including additional power sources, data cabling, or designated space for future upgrades, ensuring that the facility remains responsive to evolving demands.

MANUFACTURING DESIGN & CONSTRUCTION

DESIGN-BUILD DELIVERY

Partnering with a qualified design-build contractor like ARCO with experience in complex project types like manufacturing is essential for success. Design-build delivery helps clients navigate strategic design decisions and strategic planning for their facilities. Additionally, unlike traditional delivery methods that treat the phases of design and construction sequentially, the design-build process combines quality of design and construction, management of capital expense, and adherence to schedule all under a single point of responsibility. Preliminary design is completed during the proposal process, and manufacturing users benefit now more than ever from the speed at which design-build delivery moves.

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DELIVERY
33% faster overall delivery
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SPEED
12% faster construction
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BUDGET
6% less total cost

NEWS & INSIGHTS FROM ARCO

ARCO Breaks Ground on First U.S. Manufacturing Facility for Elopak

ARCO National Construction recently celebrated the groundbreaking of a 297,440 SF manufacturing facility for client Elopak in Little Rock, Arkansas.

ARCO Partners with Scannell Properties on Manufacturing Facility for Plant Prefab

ARCO's Pacific Coast division is thrilled to partner with repeat developer client, Scannell Properties and end-user, Plant Prefab on a 252,000 SF manufacturing facility in Arvin, California!

ARCO Completes State-of-the-Art Manufacturing Facility for Kemco Industries in Central Florida

ARCO recently celebrated the completion of a 100,050 SF manufacturing facility in Sanford, Florida for Kemco Industries, LLC, a leading provider of indoor metal fabrication and electrical panel manufacturing.