Skip to main content

Design-build solutions for food & beverage facility construction

As national leaders in food and beverage facility construction, ARCO National Construction delivers turnkey design and construction solutions for complex processing, manufacturing, and production facilities across the U.S. Whether your project involves product processing, packaging, bottling, or storage, we engineer facilities that meet rigorous safety and performance standards while maximizing efficiency and long-term value.

200

Food & Beverage Facility Projects Constructed

20

Square Feet of Food & Beverage Projects Completed

Expertise from a leading food & beverage facility construction contractor

Backed by decades of industry experience and hundreds of food and beverage projects completed nationwide, ARCO National Construction’s unparalleled expertise has established us as a trusted partner for food processors, beverage producers, and supply chain operators. Our design-build delivery model provides clients with integrated planning, cost certainty, and accelerated schedules, reducing risk and delivering the most cost-effective solutions for complex facility needs.

SUPERIOR FOOD & BEVERAGE INDUSTRY EXPERTISE

Food and beverage facilities present unique challenges that require specialized design and construction knowledge. ARCO understands the critical components that must be addressed early in the planning phase to ensure functional, efficient, and safe operations. Our team has extensive experience across a wide range of facility types, including:

  • Bakery
  • Beef/Pork
  • Beverage
  • Dairy/Cheese
  • Poultry
  • Prepared Foods/Ready-to-Eat
  • Seafood
  • Dough Processing
  • Beverage Manufacturing
  • Beverage Processing
  • Beverage Bottling
  • Pet Food Manufacturing

Featured Food & Beverage Facility Projects

ARCO National Construction is proud to be a trusted design-build partner for food and beverage facility owners nationwide. We’ve delivered projects ranging from state-of-the-art beverage production facilities and FDA-certified processing plants to complex food processing and distribution centers that support high-volume production needs.

ARCO’s Unique Food & Beverage Facility Construction Value

Our design-build process minimizes risk, maximizes value, and gives you cost and schedule confidence from day one.

Zero Upfront Cost During Conceptual Development

_____

Our design-build process minimizes risk, maximizes value, and gives you cost and schedule confidence from day one.

EARLY RISK TRANSFER UPON PROJECT AWARD

_____

Once our firm proposal is accepted, ARCO assumes financial risk, locks in pricing, and secures key materials immediately.

GUARANTEED UPFRONT PRICING FROM DESIGN-BUILD CONCEPT

_____

Our clients never pay more than the price accepted in the proposal if no changes are made to the original scope of work.

ARCO’S FOOD & BEVERAGE RAVING FAN CLIENTELE
GET IN TOUCH.

Contact ARCO for expert facility solutions that optimize design, cost, and performance, ensuring a seamless experience from start to finish.

Contact Us - Food & Beverage

Solutions for Every Stage of Your Food & Beverage Facility Construction Project

What types of food & beverage facilities does ARCO build?

We design and construct food and beverage facilities across the full production spectrum, including food processing, bakeries, meat and poultry operations, seafood facilities, and more.

How does ARCO’s design-build delivery benefit food & beverage projects?

Our integrated design-build approach aligns design, engineering, and construction teams from the start, accelerating schedule and improving cost predictability through unified project delivery.

Can ARCO address strict food safety and sanitation requirements?

Yes. We deliver facilities compliant with FSMA, HACCP principles, sanitary design standards, and USDA/FDA requirements, integrating hygienic materials, clean pathways, and washdown infrastructure where needed.

What early planning services does ARCO offer for food & beverage clients?

We provide site feasibility, utility capacity analysis, process flow optimization, cost estimating, master scheduling, and risk analysis to ensure constructability and operational efficiency before construction.

How does ARCO optimize process flow for food production?

Our team evaluates product input/output points, labor flow, equipment layouts, and staging to design efficient, scalable production paths that reduce waste and boost throughput.

Can ARCO integrate temperature-controlled environments into my food facility?

Yes. We deliver multi-zone refrigerated and freezer environments with controlled humidity, thermal packaging, rapid-cool zones, and integrated controls tailored to product needs.

How does ARCO manage utility and process system integration?

We coordinate mechanical, electrical, plumbing, compressed air, steam, glycol/chilled water, and automation systems to support production processes reliably and efficiently.

How does ARCO ensure quality, safety, and regulatory compliance?

Quality control, hazard mitigation, safety planning, and regulatory documentation are integrated across design and construction to meet industry standards and audit requirements.

Why partner with ARCO National Construction for food & beverage facility projects?

With deep expertise in industrial food environments and design-build delivery, ARCO delivers facilities that improve production efficiency, meet regulatory demands, and support long-term growth.

Food & Beverage Facility Design & Construction Considerations

Food and beverage facility construction requires specialized planning that balances production efficiency, regulatory compliance, and long-term operational flexibility. From processing technologies and equipment integration to sanitation and safety standards, every element must work together to support product quality, throughput, and compliance. Partnering with an experienced design-build contractor is essential to navigating these complexities successfully.

PROCESSING TECHNOLOGIES

Food and beverage facilities rely on specialized processing technologies that vary widely depending on product type, volume, and production method. Equipment selection, temperature control, material handling, and process sequencing all influence how efficiently a facility operates. These technologies also impact structural loads, utility demands, and sanitation requirements, making early coordination critical.

ARCO works closely with owners and equipment vendors during the planning and design phases to ensure processing technologies are fully integrated into the facility design. By aligning building systems with production equipment requirements from the outset, ARCO helps minimize costly modifications, supports efficient installation, and ensures long-term operational reliability.

Typical processing technologies include:

  • Blending
  • High pressure pasteurization
  • Cooking
  • Deaeration
  • Bulk material handling
  • Dust mitigation
  • Metering
  • Microbe & allergen control
  • Packaging
  • Process/CIP pipe system
  • Robotics
  • Spray drying
LAYOUT & EQUIPMENT INTEGRATION

Facility layout plays a critical role in maintaining efficient production flow while reducing cross-contamination risks and operational bottlenecks. Food and beverage facilities must support a logical progression from raw material receiving through processing, packaging, and finished goods handling. Proper spacing, circulation paths, and equipment placement are essential to maintaining efficiency and compliance. 

ARCO’s design-build team carefully evaluates production flow, equipment dimensions, and operational sequencing to develop layouts that support efficiency and scalability. By coordinating closely with processing and packaging equipment suppliers, ARCO ensures seamless equipment integration while maintaining flexibility for future line changes, automation upgrades, or future expansion.

SANITATION & SAFETY

Sanitation and safety are paramount in food and beverage facility construction. Facilities must meet strict FDA, USDA, and industry standards governing cleanliness, worker safety, and product protection. Proper drainage, hygienic finishes, controlled air flow, and separation of clean and non-clean areas are essential to maintaining compliance and protecting product integrity.

ARCO designs facilities with sanitation and safety embedded into every aspect of the project. Our team incorporates washdown-ready building materials, effective drainage systems, and carefully designed HVAC solutions that support cleanliness and contamination control. By addressing sanitation requirements early in the design process, ARCO helps clients maintain compliance, reduce operational risk, and support safe, efficient production environments.

ARCO's collaborative approach allowed us to work through multiple design iterations and made the transition into construction seamless. Their industry knowledge and effort to understand our business were invaluable in completing this project.

Cory WilsonDomino's Pizza Supply Chain