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Design-build solutions for successful cold storage construction

As national leaders in cold storage construction, ARCO National Construction delivers turnkey design and construction solutions for complex, temperature-controlled facilities across the U.S.

490

Cold Storage Facility Projects Constructed

60

Square Feet of Cold Storage Projects Completed

Expertise from a leading cold storage contractor

Backed by decades of experience and hundreds of cold storage projects completed, ARCO National Construction’s unparalleled industry expertise has established us as a trusted cold storage facility builder for clients nationwide – from small family-owned businesses to Fortune 500 companies.

ARCO takes on the financial risk in a project’s earliest stages – as soon as our firm price proposal is accepted. Our design-build approach consistently results in the best, most cost-effective solutions.

SUPERIOR INDUSTRY EXPERTISE

Every cold storage facility is unique, but our process starts the same way: with deep industry expertise and attention to the details that matter most in the early planning stages. We’ve delivered successful projects across all types including:

  • Foodservice Distribution
  • Cold 3PL
  • Public Refrigerated Warehouse
  • Speculative Cold Storage
  • Pharmaceutical Storage
  • Food & Beverage Facilities
  • Life Science
  • High Hazard

ARCO’s Unique Cold Storage Construction Value

Our design-build process minimizes risk, maximizes value, and gives you cost and schedule confidence from day one.

Zero Upfront Cost During Conceptual Development

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Our design-build process minimizes risk, maximizes value, and gives you cost and schedule confidence from day one.

EARLY RISK TRANSFER UPON PROJECT AWARD

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Once our firm proposal is accepted, ARCO assumes financial risk, locks in pricing, and secures key materials immediately.

GUARANTEED UPFRONT PRICING FROM DESIGN-BUILD CONCEPT

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Our clients never pay more than the price accepted in the proposal if no changes are made to the original scope of work.

ARCO’S COLD STORAGE RAVING FAN CLIENTELE
GET IN TOUCH.

Contact ARCO for expert facility solutions that optimize design, cost, and performance, ensuring a seamless experience from start to finish.

Contact Us - Cold Storage

Solutions for Every Stage of Your Cold Storage Construction Project

What size of projects does ARCO complete

ARCO delivers cold storage projects of all sizes, from small expansions to large-scale distribution centers.

I’m in the early stages of planning. Can ARCO help develop a conceptual design for my cold storage project?

Yes, ARCO offers zero investment preliminary design during the proposal phase. Our team can create conceptual layouts, budgets, and schedules to help shape your vision.

How can ARCO help ensure my project stays within budget?

In addition to our guaranteed upfront pricing, through transparent cost tracking, value engineering, and proactive communication, ARCO keeps projects on budget.

I have an existing facility that I would like to be evaluated for potential upgrades. Can ARCO help with that?

ARCO delivers cold storage projects of all sizes, from small expansions to large-scale distribution centers.

Can ARCO help evaluate potential sites for my cold storage project?

ARCO delivers cold storage projects of all sizes, from small expansions to large-scale distribution centers.

What preconstruction services does ARCO offer?

ARCO delivers cold storage projects of all sizes, from small expansions to large-scale distribution centers.

Cold Storage Facility Design & Construction

Because cold storage facilities require highly unique and specialized design and construction components compared to typical dry warehouses, it is critical to partner with an experienced contractor like ARCO National Construction. Understanding the crucial elements of these specialized facilities, such as wall types, refrigeration systems, underfloor heating, vapor barriers, temperature requirements, and more, is highly critical to success.

STRUCTURAL DETAILS: WALL TYPES

The wall type you choose for your facility will directly affect how efficiently it stays cool. New construction cold storage facilities can be built with insulated concrete walls (tilt-up or precast), insulated metal panels, or a combination of the two. An existing dry warehouse can be converted into a freezer/cooler space through installation of insulated metal panels inside existing walls (box-in-a-box).

  • Insulated concrete
  • Insulated Metal Panel (IMP)
  • Box-in-a-Box

ARCO has extensive experience building facilities with all wall types and can recommend the most suitable option for your needs.

MECHANICAL DETAILS:  Temperature Control & Refrigeration Systems

The choice of refrigeration and its supporting infrastructure plays a critical role in the success of your cold storage project now and in the future. The right choice reduces energy costs, improves equipment life, and protects your products.

ARCO can help determine the most efficient, cost-effective solution for your needs based on facility type and size, as well as government regulations.

  • Ammonia
  • Freon
  • CO2
  • Commercial Splits
  • Conventional Air Conditioning
FACILITY DETAILS:  STANDARD TEMPERATURES

Different products require different storage conditions. Designing your facility with the right temperature zones ensures product quality and flexibility for multiple tenants or operations. Proper temperature planning maximizes storage efficiency and ensures your products meet safety and industry standards.

For 3PL or public refrigerated warehouse facilities, incorporating convertible freezer/cooler space capable of accommodating a wide range of temperature requirements is important to increase marketability for tenants and users.

ARCO can offer the proper guidance in the design stage of a project when it comes to the proper freezer/cooler temperature standards.

*Below is not an exhaustive list of all temperature standards.

  • Foodservice Distribution
  • Cold 3PL
  • Public Refrigerated Warehouse
  • Speculative Cold Storage
  • Pharmaceutical Storage
  • Food & Beverage Facilities
  • Life Science
  • High Hazard
  • Pharmaceutical Storage
  • Food & Beverage Facilities
  • Life Science
  • High Hazard
Stocked racking inside PFG's cold storage facility
“The ARCO team brought in practical knowledge and fundamental experience to dial in estimated costs, solidify operational costs, and ultimately drive our project to success.”
Hunt Brothers Pizza logo
Wade Wickus, Vice President or Supply Chain
DESIGN FLEXABILITY & AUTOMATION

Many modern cold storage facilities often incorporate automation, like AGVs or “Perfect Pick” systems. Planning for automation early allows:

  • Proper floor slab capacity
  • Correct rebar placement
  • Flatness tolerances for equipment

Integrating automation at the design stage reduces future retrofitting costs and limits operational interruptions. ARCO helps you design a facility that supports both current and future automation needs.

FACILITY DESIGN:  VAPOR BARRIERS

Moisture control is critical. Even a small amount of air leakage can cause condensation, ice formation, and structural damage to your cold storage facility. A tight, airtight vapor barrier, not just a watertight one, ensures long-term facility performance.

FACILITY DESIGN:  UNDERFLOOR HEATING

Freezer floors can transfer extreme cold into the soil, causing frost, heaving, and cracking. ARCO designs and installs the right underfloor heating system to protect your floor and structural integrity, preventing costly damage and maintaining consistent temperature control. Our solutions include:

  • Vent tubes
  • Glycol
  • Self-regulating heat cable
PROJECT DETAILS: SITE SELECTION

Location is everything in cold storage. Prime sites offer easy access to transportation networks, labor, raw materials, and packaging.

ARCO’s site feasibility services provide:

  • Site-specific cost estimates
  • Assessment of transportation access
  • Identification of potential risks or challenges

Choosing the right site upfront prevents delays, reduces costs, and optimizes distribution efficiency.

As President and COO of ColdPoint Logistics, I have had the opportunity to work with ARCO on our flagship facility. I can personally attest to their character, skill, and expertise as a national design-build contractor. Repeatedly, ARCO has proven to deliver their projects in superior condition, on time, and on budget.

Chad MeyerColdPoint Logistics